SDF系列变频调速高速分散机

分散机类型实验室分散机物料类型固-液适用物料油漆涂料品牌通惠应用领域食品调速范围0-7500（r/min）型号各种速度类别无级变速分散轮直径450（mm）升降行程450（mm）电机功率0.55（kw）产品类型全新变速方式变频变速速度范围1200rpm以上罐容量2（l）外形尺寸（长*宽*高）各种（mm）整机重量各种（kg）

家港市通惠化工机械有限公司是一家专业生产涂料、油墨、胶粘剂、染料、农药、非矿行业用研磨、分散、搅拌设备的生产企业，为中国油墨协会常务理事单位，中国涂料工业协会装备分会常务理事单位,同时也为中国非金属矿常务理事单位。目前已同国内外涂料、油墨及非金属矿加工企业建立了广泛的合作关系，得到了广大客户的信任与认同。
通惠化机的主要产品有砂磨机系列（包括立式、卧式、篮式砂磨机），高粘度搅拌机系列及涂料、油墨一体化流程非标设备的设计制造，为国内具实力的研磨、分散制造商之一。目前我司生产的200kw同心双轴搅拌机为国内首创，是替代进口产品的唯一选择。
本公司的搅拌机系列及分散机系列均已通过ce认证。

各种

model:zsj-890

doubleshaft mixer machine

instructions

张家港市通惠化工机械有限公司

zhangjiagangcitytonghui chemical machineryco.，ltd

catalog

summarize………………………………………………..(1 )maindata…………………………………………………( 1 )structure andcapability…………………………………..( 1 )installation anddebugging………………………….........( 2 )use andmaintenance…………………………………....( 2~3 )

table of hydraulic pressurecomponent and parts that easilylose………………………………………………………….( 4 )

attach:

1、structure diagram…………………………………(5 )

2、basic chart………………………………………( 6)

3、principle chart of electric machine……….………( 7 )

1.summarize

double shaft mixer machine is thenew type of high efficient mixer machine. it applies to churning uphigh viscoidal material, originated at home.

this machine has high speed axisand low speed axis, the mixer of the low speed axis make thematerial turn up and down in the canister. collision and cuttingare caused by the dentiform lamina of high speed axis and thematerial, which make congeries damage separate rapidly,uably, speed up melting. plasm pumped when it turns around, andthe material in it will reach to blend fully and disperse. it iswidely used in the field of chemical products such as dope,printing ink, food, pigment and so on..

2. maindata

1. high speed electric machineyb180l-4-37kw，440v×60hz

2. low speed electric machineyb180l-4-17/26kw，match with xld8185-11 retarder

3. diameter of dispersivelaminaφ280mm

4. diameter ofmixerφ860mm

5.rotate speed of high speed axis0-1440rpm, frequency conversion timing

6. rotate speed of low speed axis60/120rpm

7. max raise distance950mm

8. vacuum device vacuum pumpxd040, vacuum degree≤－0.08mpa

8. cubage of canister body500l

9. oil pump electric machine2.2kw

10. the weight ofmainframe～3000kg

11. size ofshape(lengthxwidthxheight) 2695×1300×3400mm

structure andcapability

structure: it contains sevensections: hydraulic pressure elevate, wheel box, high speed mixeraxis, clamp device, mixer canister, hydraulic pressure system,electric control box

capability:(1) stand pole liftsmoothly, neatly. it has the protector of overall valve, safe andreliable, and operates conveniently

（2）in the wheel box, low speed axis is broughtdriver along retarder, then the driven wheel is brought by strap.the high speed axis and electric machine straight joined drivecalmly, reliably, compact structure.

（3）main drive system run smoothly, it has lownoise, which are accordance with the standard of environmentalprotection.

（4）hydraulic pressure system is match with gearpump, that make the good capability of fluid drive

-1-

erection andcommissioning

（a）erection

（1）the basic device should be obligated the holeand obligated to bury the bolt 5-m20x400 (80mm taller than theground), see the detail of basic dimension chart

（2）stand pole that mainframe installs should bevertical by the ground.

（3）oil box installation: capability of explosionprotection, it can be located in the explosion district.

（4）electric control box installation: it adoptsstarting up directly, occuring little spark. if there is nore of fireproofing in the plant, it will be installeddirectly near the mainframe. if it needs fireproofing and explosionprotection in the plant, then it will be installed in the districtof non-explosion.

（b）commissioning

1. when the oil box is clean,infusing 20#mechanical oil to the plastic oil up level of 2/3height.

2. check clamp between clampinstitution and canister

3. check the degree of tightnessof the triangle adhesive tape

4. debugging：

（1）turn on the power, press raise button(pumpelectric machine), loose exhaust valve bolt, remove the air thenscrew it tightly, adjust overfall valve to oil pressure 18kgf/cm2(1.765mpa)

（2）press raise button, when the vat raise to themax distance, then stop it, check the location of the oil box, itcan’t be less than half of the nether plastic oil level, or it willbe supplied oil. check the leakage in all connective sections andsealed sections, press drop button(electromagnetism smooth valve,make the canister down to the lowest location.

（3）after the the churn-up canister at the rightposition, fix the adjust bolt on the device.

（4）according to the height of the load, adjust thetime relay, confirm the better to-and-pro distance. it is re the max height of raising guarantee the lamina under thesurface of liquid and more than 100mm of the distance ofliquid.

5.use and maintenance

（a）use

（1）turn on the power, check all the switches,indicator light, button of the control box and voltage.

-2-

（2）fix the churn-up canister tightly, make thetight journey close, switch on the second power, choose the highspeed movement and low speed movement, then press the buttonaccording to the indicator sign. it can operate .

（3）in the course of the operation, if it turns overloading, it will be stopped and check the reasons, when all isright, then continue running.

（4）it should be delivered liquid material firsthowever operate normally or production debugging, when immerge thelow speed plasm ,it starts the low speed axis, turn around slowly,then enter the solid material. when all the material is in, thenadjust the timing machine to the high speed, and start the highspeed axis.

（5）operate normally, the charge modulus of thecanister is 0.7, about 0.35 m3,scilicet theheight of the charge is 560mm, according to the condition of thematerial, it also can reach the eligible products when it cannotstart the to-and-pro operation. but when the charge modulus of thecanister is more than 0.7 or join the liquid to the surface ofchurn-up material , it should start the up-to-pro button, which canmake the product even

（6）in the course, if it has long time power cut,and it can not start because of the material fall to the increaseof normal temperature viscoidal or other reasons such as the dealof solid increases, high viscoidal, overloading, it can lift theplasm above the surface of the liquid, then start the slow speedaxis slowly, and the stand pole falls down slowly(manual). when theseparated lamina is immerged under the liquid, then start the highspeed axis. it can reach the aim of operating normally when thetemperature of the material is increasing, the viscoid is falling.and the time of operation is not suitable for long, because ofvolatilization of solvent.

（7）when after work, stop the machine, turn off thegeneral switchⅲ, lest that the machine should bedamaged.

（b）maintenance

1. all transmission part shouldbe often add lube, high speed transmission shaft should be addedmos2—2（2#li-lubricate fat）once a week, low speed transmission shaft shouldbe added zl45—2（2#li-lubricate fat）half a year.

2. oil box should be used 20#mechanical oil, replacing it half a year, and cleaning the oil box.and the sieve should be cleaned once a month, after replacing theoil, it should be cleaned in two or three days.

3. communication contact machineshould be checked half a year, the device of continuely using forone year, it will be heavy repaired .

-3-

4. when the device stops forlong, it should be cut the power, and clean all the parts of themachine, join the oil to the all lubricate part, it should beanointed and antirust on the principal axis and pole stopper,oriented pole.

chart of rollaxletree of device use

no.

name of axletree

specifications

size

qty

use part

1

single line centripetal thrustball bearing

36312，gb292-64

60×130×31

2

high speed transmissionshaft

2

ditto

36314，gb292-64

70×150×35

2

low speed transmissionshaft

3

ditto

36309，gb292-64

45×100×25

1

initiative bandwheel

4

single line ballbearing

204，gb276-64

20×47×14

3

wheel

5

ditto

3205，gb301-64

25×47×15

3

wheel

hydraulic pressurecomponent chart

no.

name

specification

qty

1

oilpump

cb-b40

1

2

electromagnetismvalve

zhf-15

1

chart of partsthat easily lose

no.

name

specification

qty

material

1

v shape of rubber sealedcircle

（a）200×230

hg4-33t-66

1-3-1

combinationbatch

oil resistantrubber

i-1

2

o shape of sealedcircle

d240×5.7

gb1235-76

2

oil resistantrubber i-1

3

oil sealed feltycircle

200fj145-79

1

oil resistantrubber i-1

4

triangle adhesivetape

d4500mm

6

shadefabric

5

separatedimpeller

φ280mm

1

1cr18ni9ti

6

j shape oilsealed

60×85×12

1

7

j shape oilsealed

70×95×12

1

8

mechanismsealed

152-60

1

9

mechanismsealed

212-70

1

-4-