分散机类型乳化分散机物料类型固-液适用物料油墨品牌各种应用领域化工调速范围0-2800（r/min）型号各种速度类别无级变速分散轮直径250（mm）升降行程1200（mm）电机功率30（kw）产品类型全新变速方式变频变速速度范围1200rpm以上罐容量500（l）外形尺寸（长*宽*高）各种（mm）整机重量各种（kg）

家港市通惠化工机械有限公司是一家专业生产涂料、油墨、胶粘剂、染料、农药、非矿行业用研磨、分散、搅拌设备的生产企业，为中国油墨协会常务理事单位，中国涂料工业协会装备分会常务理事单位,同时也为中国非金属矿常务理事单位。目前已同国内外涂料、油墨及非金属矿加工企业建立了广泛的合作关系，得到了广大客户的信任与认同。
通惠化机的主要产品有砂磨机系列（包括立式、卧式、篮式砂磨机），高粘度搅拌机系列及涂料、油墨一体化流程非标设备的设计制造，为国内具实力的研磨、分散制造商之一。目前我司生产的200kw同心双轴搅拌机为国内首创，是替代进口产品的唯一选择。
本公司的搅拌机系列及分散机系列均已通过ce认证。

各种

sj900double shaftagitator

operationalinstruction

zhangjiagang city tonghuichemical co。，ltd

ⅰ.briefintrouduction

sj900 double shaft agitator isnew type high effectiveness stirring e,suitable to stir thematerials with high viscosity.it is pioneer machine inchina.

there are high speed shaft and low speed shaft in the machine.thestirring device in the low speed makes the material to overturnup and down in cylinder.the gear type vanes at high speed shaftbumps to and cuts the overturned materials in cylinder so as thatthe gathering body is broken ,mixed uniformly and solves.

theforeign and domestic advanced frequency changeable speed adjustmentdevice is prepared for this machine.you can slect the best stirringrotation speed according to the material characteristic.

ⅱ.mainparameter

hing speedmotor:22kw

lowspeed motor:22kw,matterd with bld15-11-22reductor

dispersing vanedie:∮280 mm

stirring devicedie:∮960 mm

high speed shaft rotationspeed:0~1,450 rpm

lowspeed shaft rotation speed:0~120 rpm

mix.liftingstroke:1000mm

netvolume of cylinder:550 liter

gear oil punp:cb-b40liter/min

oilpunp motor:2.2 kw

vacuum level: >-0.08mpa

installation control height:< 4,200mm

total weight of mainmachine:∽3,000 kg

overall size(l╳w╳h ):2,580ccum╳1,100╳3,100 mm

vacuum pump:xd-040

ⅲ.structureandperformance

structure: this machineconsists of eight parts: hydraulic lifting, driven box,high & lowstirring shafts,. clamping device, stirring cylinder, hydraulicsystem, electic control box, frequency changeable speed adjustmentdevice.

performance:

⑴the vertical shaft lift andfalls stably and flexiblity with an overflow protectiondevice,which is safe and reliable with easy operation and goodsealing.

⑵indriven box, the low speed shaft is driven by reductor bringing upthe main action wheel, which brings up the follower wheel throughbelt. the high speed shaft is linked with motor directly withsmooth, stable and reliable drive and the compactstructure.

⑶main driven sysstem runsstable and smooth with low noise, compiance with the environmentalprotection standard.

⑷the gear pump is e forthe hydraulic system with good driving performance in hydraulicsystem.

⑸the electric control boxadopts the new products:cj20 andcj10 high electricalelements with compast structure, reasonable layout. the insulationresistance is not less than 2mω. the frequency changeablespeed adjustment device is jointed with control box board as onebody,all control buttons are fixed on pallet with easy operationand beautiful appearance.

ⅳ.installation andcommissioning

installation

⑴there should be pre-modedholes and embedded foot bolts 6-m20╳400(80mm higher than the groundlevel) for e foundation, refer to foundation size drawingfor details.

⑵the main machine installingvertical shaft should be vertical to the ground surface.

⑶oiltankinstallation

theoil tankof this machine has explosion protective function, whichcan locate at the explosion protective zone.

(ⅱ)commissioning

⒈clean out the oil tank, pourinto 32#machinery oil to the 2/3 of oil mark height of upperpiastic.

⒉check the clamping mechanismand cylinder whether they are are clamped tightly.

⒊check whether the v-belt istight properly.

⒋commissioning

⑴turn on power,press thelifting (pump motor) button, loose the air discharge valvescrew,after drain away the air in cylinder, screw it tightly,adjust the overflow valve to the oil pressure18kgf/cm2(1.765mpa).

⑵press the lifting button tomake the cylinder to lift to mix. stroke,then stop the machine andcheck the oil position of oil tank is not lower half of plastic oilmark height. or,supplement the oil.meanwhile, check whetheralllinked part positions and sealing positions haveleakage. pressthe falling button(magnetic slide valve),make the cylinder bodyfalling down to the lowest position.

⑶after the stirring cylinder isalined to middle, adjust the adjustable screw in clampingdevice.

ⅴ.use andmaintenance

(i)use

⑴turn on power, check whetherall switches in control box, indicationg lamps button and voltagerun well.

⑵clamp the stirringcylinder,make the clamping stroke closing, turn on the second powersource, select the frequency conversion running or linefre,press the button according to indicating plate. then, youcan operate machine.

⑶ifthe frequency conversion is required to run, please turn on theconversion power when the motor is under stopping conditions,adjust the cycle to the required frequency.

frequency

60

50

40

30

20

10

low speed(r/min)

144

120

96

72

48

24

⑷during operation, you shouldalways pay attention to current. if the current is overloadedrunning, please stop machine to check cause, after drain out thefault, the machine can go on to run.

⑸innormal operation or production or commissioning, you should thrustthe material firstly, after the low speed vane is immerged intomaterial, you can start the low speed shaft with low speed rotation.meanwhile, add the same body of material slowly. after finish toadd the material, you can adjust the speed to the high speed andstart the high speed shaft and return button.

⑹innormal operation , the material cylinder has 0.7 factor formaterial loading, i.e. the height of material loading is490mm.

⑺during operation, if the poweris cut for too long time, the material temperature falls down tonormal temperature and its viscosity is increased. maybe, due toother cases such as solid content increasing, highviscosity,overload, the machine can,t start, you can lift thestirring vane over the liquid level, then start the low speed shaftwith low speed, finally make the vertical shaft falling down slowly(by manual).when the dispersing vane immerges under liquid level,you can start high speed shaft. in thia time, the stirred materialtemperature rises and the viscosity falls down, it can reach thenormal operation target. the operation time can,t be too long, incase the solvent agent is volatilized.

⑻after finsh working and stopto use, please cut down general switch ⅲ, in case the machine isdamaged.

(ⅱ)maintenance

⒈normally add the lubricatingoil to all driving parts. for high speed driven shaft, addmos2-2(2# lithium base lubricating grease)one time every week. forlow speed drinen shaft, add zl45-2(2# lithium base lubricatinggrease), change the grease each half year.

⒉for oil tank, adopt 32#machinery oil, change oil each half year and clean up the oil tank.each month, clean up the filter screen. after change oil again,clean up one time within two or three days.

⒊for the ac contactor, checkone time each half year. after the e is used continuouslyfor one year, make an overhaul.

⒋ifthe e is not used for long time,you should cut off thepower, clean up the whole manchine, pour all lubricating places.for main shaft and plunger, guide rod, please paint the oil toprevent from rust.

ⅵ.rolling bearing listtable

no

bearingname

specification

size

qty

usedplace

1

single row angularcontact ball bearing

d36215,gb292-64

60╳ 130 ╳31

2

high speed drivenshaft

2

single row angularcontact ball bearing

217,gb292-64

70╳ 150 ╳35

2

low speed drivenshaft

3

single row angularcontact ball bearing

309,gb292-64

45╳ 100 ╳25

1

driving beltwheel

spare partslist:

no

name

specification

qty

material

1

v-type rubbersealing ring

(a)200 x230(b)hg4-33t-66

1-3-1assembled into one unit

oil proof rubber1-1

2

o type sealingring

d240 x5.7gb1235-76

2

oil proof rubber1-1

3

oil seal feltring

200fji145-79

1

oil proof rubber1-1

4

v-type rubberbelt

d4500mm

6

curtaincloth

5

dispersingvane

∮250mm

1

1cr18n9ti

6

assembledvalve

zhf-15

1

7

mechanicalsealing

152-60212-70

1