高精度非接触式扫描三坐标测量机选思瑞，三次元直销昆山汐朗德

设备特点technicalhighlight:u x向横梁采用海克斯康获得专利的tricisiontm式（精密三角梁）横梁设计，提供**刚性质量比：轻合金桥架较传统设计刚性提高25％，x向导轨重心降低50％,从而保证了平稳、**的运动。移动桥上的轴承跨距更宽，降低了由于桥架自转导致的误差，保证了整机空间精度更高；同时降低了重复性误差，提高了速度和加速度，使得测量效率更高。

u distinctive tricisiontm bridge design for xbeam provides optimum stiffness-to-mass ratio.  the lightalloy bridge is 25 percent stiffer than traditional designs and thex rail has a 50 percent lower center of gravity for smooth, precisemovement.  wider bearing separation than competitive bridgedesigns assures improved control of bridge axis roll for precisevolumetric measuring accuracy, reduced repeatability errors,increased acceleration/deceleration and greater measuringthroughput.

u y轴采用海克斯康获得专利的整体燕尾型导轨，提高了测量机的精度和重复性。

patented precision-machined dovetail guideway in y axisimproves cmm’s accuracy and repeatability.

u 三轴均采用同步带驱动，结构紧凑、不打滑、速度快、噪音低、易维护。

all machine axes’ transmission mode is timing belt,whose compact, nonskid structure makes it hasexcellence of high speed, low noise and easy maintenance.

u z轴采用可调气动平衡，运动平稳；并可在紧急情况下自动制动，保证安全。

pneumatic counterbalance (adjustable) for z axis, which makes zaxis operate stably, with automatic brake on emergencycondition and keep cmm in safety.

u 三轴均采用德国海德汉镀金光栅尺，其热膨胀系数的准确度及均匀性经德国国家标准局(ptb)认证，系统分辨率高达：0.078μm。

the scales (gold and steel) of german heidenhain arecertified by ptb (physikalisch-technische bundesanstalt), a germannational institute of science and technology. their excellentveracity and coherence of thermal expansivity ensure theexact and stable thermal compensation.

u 电机远程放置减少了移动质量，提高了速度，也避免了电机发热对机器性能的影响。

remote mounted drive motors reduce moving mass for fastersetting, and dissipate heat away from the machine frame.

u 配备海克斯康dc241扫描控制系统，配合x1s可实现快速连续扫描；

e with the dc241 scanning control system whichoriginal imported from british,inspector can achieve continuousscanning with x1s.

u 配备全球的坐标测量软件（pc-dmis），可满足任何通用车间检测需要。

e with the powerful measuring software(pc-dmis)whichsecond to none, inspector can handle any common shop measurementand inspection tasks.

croma plus-6.8.6性能指标croma plus -6.8.6 pecifications

行程范围(mm)

measuring strokes

外形尺寸(mm)

overall dimension

主机重量

(kg)

machine weight

被测工件*大重量

max. part weight

x

y

z

lx

ly

lz

600

800

600

1150

1735

2650

730

300

精度指标：（根据iso10360-2坐标测量机的性能评定标准）(accuracy is according to iso10360 – 2)

*大允许示值误差mpee  (mm)

maximum permissible error of indication of a cmm for sizemeasurement (mm)

*大允许探测误差mpep  (mm)

maximum permissible probing error (mm)

1.9+l/300

2.3

动态性能dynamic performance

3d运动速度(mm/s)　3d positioning speed

3d运动加速度(mm/s2) 　3d acceleration

520

1730

 

环境条件要求 environment specifications:

测量机室温度要求：room required specifications

房间温度  (温控间)   room temperature

18～22°c

温度梯度(时间) temperature gradient (in time)

1°c /h

2°c /24h

温度梯度(空间)temperature gradient (in the volume)

1°c /m

测量机室湿度要求：humidity required specifications

空气相对湿度  relative humidity

45-75％

气源要求：air supply system required specifications

*小供气压力  min. air pressure

5 bar [0.5 mpa]

耗气量air consumption

150 nl/min

电源要求：electrical re

电压voltage

220 v ± 10%

频率frequency

50/60 hz

电流current

15 a

用电设备要求接地可靠：接地电阻小于4欧姆

a good earth ground (less than 4 w) is required forreliable operation of the electrical controls.

备注：满足环境条件要求的方法具体可参考《机房施工指南》

note: the site preparation guide will help customer to know howto reach the room re.

 控制系统  controller· 控制系统  

① 是一种高效的直流伺服系统。

② 可支持各种触发式测头、模拟扫描测头和非接触式测头。

③ 采用了高速运动控制芯片，使得测量机的各轴运动形成了独立的闭环系统，在高效运作的同时保持高精度。

④ 独特的飞行特性减少了运动中的停顿和拐角，从而确保测量机的工作效率及运行的稳定性。

⑤ 经过严格的可靠性与安全性国际认证（如ce认证）。

⑥ 控制柜中装有用于通风的风扇，同时控制柜前后有两个装有过滤栅格的通风口，起到了良好防尘效果。

⑦ 采用当前流行的高速串行总线技术，同时采用模块化硬件设计，可扩展性强，且易于维护。

· controller

① the controller is a high speed measurement & directcurrent servo control system.

② it is capable of supporting touch trigger probing systemas well as other probing systems, such as analog scanning probingsystem and non-contact probing system.

③ the controller contains the leading technology hexagonmetrology customized high speed control chips, each chip providingthree high speed hardware position latched for each moving axis. socmm’s axes can always move at high speed with high precision.

④ the special 3d vector capability (fly) enables themovement of three axes to be integrated by eliminating stops andcorners. so explorer performance’s axes can always stably move atvery high speed, thus makes the test throughput to be improved.

⑤ the controller has passed the strict internationalreliability & safety certification system, such as ce certificationsystem of europe.

⑥ the cabinet is ventilated and on the front and back thereare two filtered gratings for air intake. this dustproof structurecan effectively cool controller.

⑦ the advanced controller uses fashionable high speedserial bus technology and service-friendly modular design so as toenable itself to have strong expansibility and ease ofmaintenance.

控制系统主要技术参数：technical characteristics

安全等级ip54 (依据en60204-1标准)

protection class ip54 according to en60204-1 standard

温度范围operating temperature range

5-40°c

电源要求single phase

230/110 v ±  10%; 50/60hz ±  1%

功率power

940va

相对湿度relative humidity

20%-50%@+40℃，20%-90%@+20℃ 无冷凝non condensing

计算机系统 computer system

­ lenovo 4.0g主频lenovo 4.0 g processor

­ 8g内存8 g memory

­ 1t硬盘1 t hard disk

­ 七彩虹nvidia gt730 2 g显卡nvidia gt730 2 g graphics card

­ 16x dvd

­ windows 10中文专业版，21.5²液晶显示器windows 10 chinese professionaledition, 21.5” monitor

 pc-dmis premium测量软件measuring & inspection software

作为世界**的测量软件，pc-dmis拥有35000套、位列全球**的安装量；凭借多年来全球各行业测量应用的经验累积和对技术创新的不懈追求，pc-dmis被广泛应用于各种尺寸、形状和位置的几何量测量领域。同时，pc-dmis以其友好的用户界面、全面涵盖国际通用标准的专业评价能力，为广大用户提供的测量结果及实用、便捷的操作性能。

pc-dmis  is the world’s leading coordinate measurementmachine (cmm) software with over 35,000 seats in placeworldwide.pc-dmis was widely used for geometric measurement such asgeometric size、form and location， with the globalization realapplication experiences accumulated in various industries for somany years, and with the relentless pursuit of innovation inmetrology technology. pc-dmis provides authoritative measuringreport ,practical and handy operation performance with its friendlyuser interface and professional capacity of dimensionevaluation.

作为业内率先引进cad应用技术的测量软件，pc-dmis开创了无纸化检测和脱机编程的先河。基于pc-dmisbasic，pc-dmispremium将cad与测量技术联合到一起，为直观、高效计量提供了完美的解决方案。从简单的二维平面图到极为复杂的三维实体cad模型，pc-dmispremium几乎可以应用各类cad模型进行编程、模拟与检测。同时，pc-dmispremium不仅可以导入或者导出多种格式的cad，还可以直接对原始cad进行操作。值得注意的是，pc-dmispremium强大的cad引擎可以帮助用户缩减90%以上的编程时间。

as the first one to introduce cad technology to metrologysoftware ,pc-dmis starts a paperless metrology andoffline programming period .based on pc-dmis pro, pc-dmispremium integrates cad and metrology technology,which suppliesusers with much more intuitive and efficent solutions. it allowsusers to develop inspection programs using cad models with any kindof model - from simple 2d drawings to the most complex solid 3dmodels.meanwhile,pc-dmis premium can import and export cad data inalmost any format, and even work directly with native cadmodels. plus, powerful cad-based tools help develop and debug theinspection programs, slashing the time by up to 90%.

pc-dmis 向您提供了如下的卓越性能main features：

· pc-dmispremium能够直接从cad中提取几何特征的名义值。通过点击工件模型即可完成编程，简单便捷，且能消除人工输入错误或者对图纸的理解错误

· pc-dmis premium extracts part data directlyfrom cad. inspection routines aresimplified created by pointing and clicking on cad.this virtually eliminates mistakes related to bad data entry ormisinterpreting hard copy blueprints

· 无需打开对话框，只要在cad特征上单击，即可快速创建自动特征

· create auto features from a single click on the cad modelwithout using any menu options or dialog boxes

· 支持多种格式cad文件。可以直接使用如iges或者step格式的通用cad文件。

· pc-dmis premium supports multiple protocols for linkingto cad. it can be neutral like iges or step.

· 提供测头路径动画,利用动态的测量机模型，基于工件和夹具cad自动检查测头碰撞

· pc-dmis premium animates probe paths, andautomatically detects probe collisions with parts and fixturesby accurate kinematic modeling of most cmms,  whenworking with solid models

· 可以对cad实施镜像、加层、移除、隐藏、更改实体，或者添加网格等操 

· manipulate cad models by mirroring, adding layers,removing, hiding and changing entities and adding grids.

·  “一键式”自动创建手动/自动坐标系

· create an alignment with one click of an icon. 

· 3d智能安全区域的编程功能

· programming safely and efficiently withclearancecube 

· 基于已测定的尺寸和特征，可执行程序中指定的任意部分尺寸，以快速实现某部分特征的复检或抽检

· the new mini routines feature enables users tomeasure a selected dimension or group of dimensions from a longpart program

完全遵循国际gd&t评价标准，全面涵盖iso及asme y14.5等标准

· comprehensive coverage of iso and asme y14.5standards

· 提供了功能强大的形位公差的评价，包括：直线度、平面度、圆度、圆柱度、圆锥度以及各种复杂曲面的轮廓度等。相对基准几何要素位置度的评价：平行度、垂直度、角度、对称度、位置度、同轴度、同心度、轴向跳动、径向跳动、轴向全跳动、径向全跳动

· form evaluations of geometrical elements: straightness,flatness, roundness, cylinder form, conical form, torus form, andspherical form. true position of an element with reference tothe datum(s): parallelism, s, angularity, symmetry,position, coaxiality, concentricity, axial runout, radial runout,total axial runout, total radial runout

· 10种默认类型的检测报告，满足各层次用户对测量报告的需求

· 10 default report types function can meet themajority re from different customers

· 支持excel导出功能，可定制excel报告；

· pc-dmis premium supports excel export function.it cancustomize excel report. 

· ptb与 nist完全认证

· full ptb and nist certification

·**扫描模块选项dcc scanning option software

**扫描模块适用于建模、模具调整、过程问题查找以及问题分析。通过该模块，操作者能够高效准确的测量蜗轮、叶片、模具及其制件等曲线、曲面类零部件。各种类型的扫描特征能够在工件曲面生成不同的扫描模式，该特征也是检测工作配合表面尺寸的重要工具。

在工件图形中，只需指向和点击即可确定工件扫描区域。该软件可以根据被检工件cad模型的表面数学定义，自动提取名义数值和正确的矢量方向。

该软件可进行逆向工程扫描和工件表面数据扫描以及cad模型比较，典型的功能包括：开线扫描、闭线扫描、片区扫描、截面扫描、边界扫描、旋转扫描、uv扫描、边缘点扫描、表面点扫描以及矢量点扫描等。

this option is an ideal tool for model making, die adjustment,process troubleshooting, and failure analysis. the option allowsyou accurately measure turbine blades, dies, models, and othercurved shapes and efficiently. a wide variety of scanfeatures create scan patterns on the surface of a part, a valuabletool for checking dimensions of mating part surfaces.

just point and click on the graphical representation of the partto select the area you want to scan. the software automaticallyextracts nominal values and correct vectors from the mathematicaldefinition of the surface of the part from the cad model.

scan for reverse engineering or surface analysis or cadcomparison using the following powerful scan types: line open andclose, patch, section, perimeter, rotary, uv, edge point scan,surface point scan, vector point scan.

测头系统 probe system· hh-a-t7.5自动分度测座 motorizedindexable head

hh-a-t7.5可在竖直水平两个方向自动旋转，7.5°的分度确保有720个测头角度组合．旋转90°仅需两秒钟，可配置长达300mm的加长杆；可连接各种触发式测头、模拟扫描测头和非接触式测头。

hh-a-t7.5 can rotate in horizontal and vertical directionfreely. it can be precisely indexed to reach 720 repeatableattitudes with fine (7.5°) angular index increments. its indexspeed is 90° in 2 seconds and can handles up to 300 mm long probeextensions. hh-a-t7.5 is capable of connecting touch triggerprobe as well as other probing systems, such as analog scanningprobing system and non-contact probing system.

 

技术参数(characteristics):

 

分度角a(俯仰)indexable axis a (pitch)

from 0° to 105°, step of 7.5°

分度角b(旋转)indexable axis b (roll)

±180°, step of 7.5°

总位置数(total number of position)

720

重量(weight)

800 g

旋转扭矩(rotation torque)

1.4nm

定位重复性(positioning repeatability)

0.5µm

旋转一个分度的时间（max. time for turning 1 index step）

1s

旋转90度的时间（max. time for turning 90°）

2s

加长杆*大长度(max. extension bar)

300 mm

§ hp-s-x1s扫描/触发套装组hp-s-x1s complete kit

hp-s-x1s测头系统是高速、高精度的可分度三维扫描模拟测头。它同时兼容触发和扫描功能，支持所有标准的探测模式：单点测量、自定心测量和连续高速扫描测量，可完成各种复杂的测量任务，包括复杂轮廓和外形的扫描。由于采用触发方式进行校验，因而校验所需的时间很短。

hp-s-x1s具备紧凑的结构，直径仅30mm,可*大限度的接近待测工件，并可深入工件内部进行测量；配备hh-a-t或hh-as-t自动分度测座，具有灵活高效的测量能力。 

hp-s-x1s测头系统搭配m3螺纹探针，允许探针总长度范围竖直方向在20-115mm，水平方向0-20mm之间。

hp-s-x1s测头系统可以使用可选的hr-r自动更换架自动更换测头，也可以使用可选的hr-x自动探针更换架快速更换探针，无需重新校验，仍可保持测量精度。

hp-s-x1s测头系统包括以下组件：

the hp-s-x1s is a high speed & high accuracy indexablecontinuous scanning probe head. it enables scanning andtouch-trigger probing in the same probe system and supports all thestandard probing modes like: single point probing, self-centeringas well as continuous high speed scanning for fast and accurateform and profile measurements. besides, it has shorter stylicalibration times because of touch-trigger calibration mode.

the hp-s-x1s has a compact structure with small outer diameterof 30mm, which allows optimum access to the measured part as wellas the deep inside measurement. e with tesa motorizedindexing probe heads of hh-a-t or hh-as-t, the hp-s-x1s canprovide a flexible and efficient measurement.

the hp-s-x1s allows the use of probe extensions & m3 styli inthe ranges from 20~115mm in vertical direction, 0~20mm inhorizontal direction.

the probe can automatically be changed using the optional tesaautomatic probe changer rack tr-r, while automatic stylichanges are possible with the optional hr-x styli changer rack withno need ofualification.

the hp-s-x1s probing system includes:

­ 1个hp-s-x1s扫描模块  1x hp-s-x1s scanning probehead　　

­ 1个x1s-1探针夹持吸盘  1x styli clamping x1s-1 (0 mm)    

­ 1个x1s-2探针夹持吸盘  1x styli clamping x1s-2 (15 mm)   

­ 1个测头控制器    1x ac/dc probe interface         

­ 1套标准探针组    1x standard m3 styli set -：

no.序号

name                                                                    名称

description                              规格

数量

1

stylus

探针

ø 1.5mm, l = 20mm

1

2

ø 3mm, l = 20mm

1

3

ø 5mm, l = 20mm

4

ø 3mm, l = 50mm

5

Ø5mm, l =50mm

6

Ø5mm, l =100mm

7

Ø1mm，l=20mm

2

8

exten

加长杆

l=20mm

9

mounting key

工具

转接头

10

1

11

mounting pins

2

12

case

保护盒

13

ø 0.3mm, l = 10mm

14

ø 0.5mm, l = 20mm

合 计total:

16

 用户现场的测量机安装 installation at customer site

思瑞测量技术（深圳）有限公司负责测量机的安装、调试以及测量机安装现场的*终验收。所有的包装箱都需要在思瑞工程师监督和认可的情况下才能开启。*终的验收将根据iso10360-2测量机****执行。

只有当满足了供货方在《机房施工指南》中所要求的环境条件，才能进行测量机的安装。

需方必须提供相应的机器吊装设施及内部运送和拆装所需的人力资源，供方负责机器吊装设施及内部运送和拆装过程中的技术指导。

system installation includes installation, start-up andmetrology test and will be carried out by the service engineerof serein metrology shenzhen. all boxes shall be opened only underthe supervision of a serein metrology shenzhen engineer. during the installation, support for connections, internaltransportation and unpacking must be provided.  the metrologytest will be performed according to the iso 10360-2 regulation.

concerning environment and facilities for the cmminstallation, the buyer must meet the re specified in site preparation guide provided by seller before theinstallation.

fork lift truck or suitable lifting e must be providedby the buyer as well as the manpower needed for internaltransportation and unpacking. supplier should offer technicalguide.

培训 training

该课程旨在对测量机系统操作人员提供系统使用和坐标计量技术的基本培训。参加该课程的人员一般要求具备计量基础知识、计算机应用知识及英语基础。 

时间  : 5个工作日

地点  : 思瑞培训中心培训

参加人数 : 2 人

the course is designed to train operators on the use of thesystem and on fundamentals of coordinate metrology. peopleattending this class are expected to have some familiarity withmetrology knowledge, pc application skill and english.  

duration : 5 working days

place  : at serein  training  center 

attendees : 2  persons