Auto Filling & Plugging M/C for Pre-sterilized Syringes

品牌dunet型号apfs3500包装类型注射器工作原理真空适用对象药水适用行业医药物料类型液体

概述与特点：features:

■automatic machine firstly developed in chinaby dunet. features include automatic syringe nest- tub in-feeding,automatic paper-cover opening/throwing, automatic vacuum filling,automatic vacuum plugging and automatic nest-tub out-feeding.accurate filling, controlling bubble during plugging. automaticoperation with monitoring all the way. beside normal liquid, alsosuitable for filling transparent thick liquid like esteracid.

■this machine is suitable to pre-sterilizedsyringes ( scf type ) made by bd, bg, schott and major chinesesuppliers. custom-designed is optional for other types ofsyringes.

■five sync filling nozzles. four sets of servomotors ( yasukawa, japan ) for accurate filling, pluggingreliability and accurate row by row moving during fillingoperation.

■ss rotating pumps. filling volume set-up andaccuracy tuning are executed on touch-screen without anytools.

■siemens color touch screen. real timemonitoring and display of each operating status, vacuum pressure,nitrogen pressure, c/a pressure, fault alarm with positionindication, fault indication and record. multi-languagesdisplay.

■plugging is monitored with mvs (machine vision system ), to ensure higher acceptability.

■process parameters can be timely printed,stored and retrievable.

■all contact parts are of sus 316l and medicalsilicon rubber. machine is coated with sus 304 and 6061 oxidatedaluminum alloy.

■国内首家自主研发的全自动机型，具有自动进盒，自动揭纸及丢纸，自动真空灌装，自动真空压塞，自动出盒的全部功能。实现高精度充填，压胶塞控制气泡，全程监控，自动作业。不仅适合一般液体，也能适合透明酯酸类的粘稠液体。

■本机适合于bd，bg,schott公司以及国内主要厂商的scf类预消毒灭菌注射器；其他类型的注射器亦可定制。

■5个充填嘴同时灌装；4套日本安川（yasukawa）伺服电机驱动，用以确保灌装精度，加塞可靠度以及灌装逐行移动的准确度。

■不锈钢旋转泵的出液装量设定和精度修正，只需在触摸屏上完成，不用任何工具。

■西门子彩色触摸屏实时监控显示各工位的工作状态，实时显示真空压力，氮气压力，空气压力。实时自动报警显示故障位置，故障提示及保存故障记录。支持多种语言。

■视觉图像检测仪（machine visionsystems）监控胶塞压入的质量，保证成品合格率。

■即时打印工艺参数数据，保存并可追溯原始数据。

■所有接触液体的部件均采用sus 316l不锈钢和医用硅橡胶。设备外包覆采用sus304不锈钢和6061氧化铝合金。

技术参数technicalspecifications

灌装量filling volume

0.1-0.5ml,0.5-3ml, 3-10ml, 10-30ml

灌装头数量number of fillingnozzle

5 sets

生产能力capacity

2,000-3,500syringes/hour

x轴行程x travel distance

900mm

打印机printer

热敏打印,打印纸宽度56mm,每行多20个字母

hot-sensibleprinting paper width 56 mm, max. 20 alphabets per line

视觉图像检测仪分辨率

machine visionsystemresolution

752x480dpi

真空度vacuum

0— -98kpa (0—-750mmhg)

氮气nitrogen

1kg/cm², 0.1m³/min0.25μ

压缩空气compressed air

6kg/ cm², 0.35m³/min

总电源（含真空泵）

power supply(including vacuum pump)

3p 380v/220v50-60hz 5.5kw

体积dimension

3050×1600×1900mml×w×h

重量net weight

950kg

utomatic filling andplugging machine for pre-sterilized syringes

全自动预消毒灭菌注射器液体灌装加塞机