美国BTU十温区回流焊炉

品牌btu型号pyramax 125a用途回流焊工艺

btu international ?specification:
reflow solder system date:
model 125a
9/1/06
model 125a.doc specifications subject to change without notice
revision level: 0
copyright. btu international 2006 page 1 of 3
a. general specifications
maximum temperature rating: 350癈
nominal operating temperature: 80-350癈
number of controlled heated zones: 10 top 10 bottom
oven atmosphere: air
working dimensions:
conveyor belt 18 in. 457 mm
product clearance 2 in. 51 mm
b. dimensional layout
description inches centimeters
onload area, entrance lip vent exhaust 22.5 55.9
zone 1 12.5 31.8
zone 2 12.5 31.8
zone 3 12.5 31.8
zone 4 12.5 31.8
zone 5 12.5 31.8
zone 6 12.5 31.8
zone 7 12.5 31.8
zone 8 12.5 31.8
zone 9 12.5 31.8
zone 10 12.5 31.8
total heated length 125 317.5
exit, lip vent exhaust 12 30.5
fan cooling zone 1 24 61.0
fan cooling zone 2 24 61.0
total cooling length 48 122.0
offload area 22.5 57.2
total system length 230 584.4
total system width 60 152.4
total system height
(assumes 36?hearth line)
60 152.4
c. process chamber
heating section
heating is accomplished via forced impingement convection with sideto side gas recirculation.
forced convection is provided by a proprietary blower system.
each zone utilizes btu抯 porcupine ii heating element. this elementfeatures a low mass, high
surface area open coil wire arrangement for fast response time andhigh reliability.
zones 1,2,9 and 10 employ 5kw heating elements top and bottom.zones 3-8 employ 2.7kw
heating elements top and bottom. 5kw heating elements are availablefor all zones as an option.
oven loading capability is 2 lbs/ft2 (10 kg/m2) based on a nominalconveyor speed of 38 in/min.
(96.5 cm/min.). with optional 5kw heaters in all zones the loadingcapacity increases to 3 lbs/ft2
(15 kg/m2)
the process chamber is a clamshell design and includes thecapability to process large format
printed circuit boards up to 18 x 24 inches (457mm x 610mm)(wxl)
cross belt temperature uniformity is within a 40 c delta t in thereflow zone.(using standard btu
uniformity test board)
zone to zone temperature isolation is greater than 60癈.
access to the process chamber is accomplished via powered hood liftactuators.
btu international ?specification:
reflow solder system date:
model 125a
9/1/06
model 125a.doc specifications subject to change without notice
revision level: 0
copyright. btu international 2006 page 2 of 3
cooling section
cooling is accomplished via fans with forced convection.
closed loop cooling control is available as an option.
d. conveyor system
conveyor belt
belt width 18 in. 45.7 cm
material 302 stainless steel flat
flex
conveyor speed range 10 - 60 in/min. 25.4 ?152.4 cm/min.
conveyor speed nominal 40 in/min. 96.5 cm/min.
product clearance 2 in (3 in. optional) 51 mm (76 mm optional)
drive motor 1/16 hp / brushless dc
conveyor height from floor 33 in. ?39 in. 839 mm ?991 mm
rail edge conveyor (optional)
material #35 steel roller chain
width 2 ?18 in. 51 ?457 mm
support pin length 0.187 in. (std)
0.375 in.
4.7 mm (std)
9.5 mm
pin to pin distance 0.375 in. 9.5 mm
support pin height
(clearances)
1.2 in. above pin
0.8 in. below pin
30.5 mm above pin
20.3 mm below pin
rail parallelism 0.040 in. 1.0 mm
rail height from floor 33.8 in. ?39.8 in. 859 mm ?1011 mm
programmable multi-port lubricator is included with the optionalrail edge conveyor.
belt deviation detection via programmable deviation alarm.
belt 揝topped?alarm is standard.
over torque protection provided via slip clutch.
alarm and motion messaging via wincon..
e. oven controls
temperature control
temperature control is accomplished by twenty (20) pid controlloops of the oven control unit
(microprocessor) and windows. wincon. operating software. each zoneis divided into
independent top and bottom control. temperature control accuracy is+ / - .5?c no-load.
optional cooling control is accomplished by varying blower speed.cooling rate control is
selected via wincon. software allowing the user to select thecooling rate.
process over temperature protection is accomplished via wincon.software using
programmable alarm limits. power to the heaters is removed if thetemperature exceeds the high
alarm limit.
redundant independent electronic over temperature protection isstandard. in the event of an
over-temperature condition, power to the heaters is removed andaudible/visual alarm activates.
the conveyor continues to operate in this condition.
operator interface
controls are located on the right hand side as viewed from the ovenentrance.
the computer keyboard and flat panel display are located at theentrance front of the oven.
programming is accomplished via btu抯 wincon software. winconoperates on the
windows. xp platform.
thermal profiling can be accomplished using the six dedicatedthermocouple inputs located at the
entrance of the oven. btu includes winkic. by kic thermal profilingas an integrated software
solution.
four (4) emergency power off buttons are provided, two (2) arelocated at the loading and two (2)
at the unloading sections.
automatic shutdown se is standard.
btu international ?specification:
reflow solder system date:
model 125a
9/1/06
model 125a.doc specifications subject to change without notice
revision level: 0
copyright. btu international 2006 page 3 of 3
f. atmosphere system
the atmosphere system allows for operation in air.
g. utility re (electrical power based on std. heaterconfig. see installation drawing for final power)
voltage startup power operating power
208 3?/ 3 wire 70 kw 21-27 kw
220 3?/ 3 wire 78 kw 24-30 kw
230 3?/ 3 wire 86 kw 25-31 kw
240 3?/ 3 wire 93 kw 27-33 kw
440 3?/ 3 wire 78 kw 24-30 kw
480 3?/ 3 wire (std) 86 kw 27-33 kw
380/220 3?/ 4 wire 78 kw 24-30 kw
400/230 ?/ 4 wire 86 kw 25-31 kw
415/240 3?/ 4 wire 93 kw 27-33 kw
utility supply pressure maximum flow rate
exhaust entrance 0.1 - .05 iwc 300 ft3/min / 8.5 m3/min
exhaust exit 0.1 - .05 iwc 300 ft3/min / 8.5 m3/min
(note: consult final installation drawing for precisespecifications. this is to be used a guide)
electrical values are estimated. actual startup power may varydepending on oven configuration.
operating power is typical and dependent on product loading. softstart power limiting is possible
via wincon. software and should be specified at time of order.
all utility values must be finalized at time of order. a detailedinstallation drawing is provided once
final configuration is established.
h. physical characteristics
standard color: pillar white
dry weight: 6,200 lbs. / 2,812 kg
shipping weight: skid: 6,700 lbs. / 3,039 kg
crate: 7,200 lbs. / 3,265 kg
i. documentation
system includes btu抯 electronic documentation package, which isshipped on the oven pc and
on compact disc. the package includes:
operator and maintenance documentation
troubleshooting and repair documentation
1 hard copy manual